Working Principle of Drum Flakers: Everything You Should Know
A drum flaker is used to continuously make flakes from molten material. The molten material is poured on the flaker’s tray and eventually solidifies on the rotating drum’s surface. Contact top-rated drum flaker manufacturers for the best quality products. Drum flakers work on a specific principle and in a particular fashion.
How Does a Drum Flaker Function?
The drum flaker is primarily used for processing chemical and pharmaceutical products. However, these machines are also widely used in the food processing industry.
The closed design is useful for processing toxic or offensive-smelling goods. The drum flaker converts a molten product into a solid form. A thin layer of the liquid product sticks to the outside of the revolving drum, which is internally cooled.
Heat is extracted from the item through contact with the cooled drum surface. The product then solidifies and cools to the desired temperature.
Adjusting the knife angle, layer thickness, and circumferential speed produces the desired flake size. Careful design guarantees maximum use of the drum surface area to enhance capacity at the selected operating conditions.
Although the drum flaker is mostly used to produce flakes, there are other techniques to turn your product into pastilles or prills that are easier to handle.
Hence, the drum flaker is extensively used in the pharmaceutical and chemical industries. It enhances the quality of the final flake product. Also, this machine is simple to operate and of good quality. The flaker’s output depends on the drum speed, raw material characteristics, and feeding speed.
Technical Advantages of Drum Flakers
Drum flakers have multiple technical benefits, as listed below:
- Heat efficiency: Thermal radiation is the main cause of heat loss. However, these flakers play a significant role in boosting heat efficiency.
- Short drying time: The drying process takes only a few seconds, so these flakers can be used to dry sensitive material.
- Flexible: Aspects like rotating speed, drum surface temperature, and film thickness can be modified to suit materials with different drying times.
- Low operation cost: A drum flaker machine is simple and reliable. It lasts for several years with minimal repair and maintenance.
Are you looking for a top-rated drum flaker manufacturer? If so, contact the professionals at Gen Drytech Systems LLP today.